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Automated Continuous Process Control pulls together–in one compact and practical volume–the essentials for understanding, designing, and operating process control systems. This comprehensive guide covers the major elements of process control in a well-defined and ordered framework. Concepts are clearly presented, with minimal reliance on mathematical equations and strong emphasis on practical, real-life examples. Beginning with the very basics of process control, Automated Continuous Process Control builds upon each chapter to help the reader understand and efficiently practice industrial process control. This complete presentation includes: A discussion of processes from a physical point of view Feedback controllers and the workhorse in the industry–the PID controller The concept and implementation of cascade control Ratio, override (or constraint), and selective control Block diagrams and stability Feedforward control Techniques to control processes with long dead times Multivariable process control Applicable for electrical, industrial, chemical, or mechanical engineers, Automated Continuous Process Control offers proven process control guidance that can actually be used in day-to-day operations. The reader will also benefit from the companion CD-ROM, which contains processes that have been successfully used for many years to practice tuning feedback and cascade controllers, as well as designing feedforward controllers.
The book presents all the necessary theory for the successful practice of automatic process control. The significance of the theory is explained at all times. Both introductory and advanced control strategies are presented and applied.
Automated Stream Analysis for Process Control, Volume 2 focuses on the various approaches to choosing the sample preparation, sample point, sample transport, and analyzer that are best suited for the components in a specific process stream. This book discusses the engineering approach to the design of a process-control system as well as the interfacing of the analytical results with computers to apprise the operator of the progress of the stream operation. Comprised of eight chapters, this volume starts with an overview of the calibration methods and explains its advantages and disadvantages. This book then discusses the techniques that may enhance the accuracy of the calibration procedure. Other chapters provide an in-depth discussion of the chemical reactions and scope of analytical procedures utilized in the brewing of a popular beer. This text discusses as well how every process can be made more profitable by implementing continuous analytical procedures to monitor the different reactions occurring in the process. Chemists, chemical engineers, analytical chemists, as well as laboratory and plant managers will find this book extremely useful.
The food industry has utilized automated control systems for over a quarter of a century. However, the past decade has seen an increase in the use of more sophisticated software-driven, on-line control systems, especially in thermal processing unit operations. As these software-driven control systems have become more complex, the need to validate their operation has become more important. In addition to validating new control systems, some food companies have undertaken the more difficult task of validating legacy control systems that have been operating for a number of years on retorts or aseptic systems. Thermal Processing: Control and Automation presents an overview of various facets of thermal processing and packaging from industry, academic, and government representatives. The book contains information that will be valuable not only to a person interested in understanding the fundamental aspects of thermal processing (eg graduate students), but also to those involved in designing the processes (eg process specialists based in food manufacturing) and those who are involved in process filing with USDA or FDA. The book focuses on technical aspects, both from a thermal processing standpoint and from an automation and process control standpoint. Coverage includes established technologies such as retorting as well as emerging technologies such as continuous flow microwave processing. The book addresses both the theoretical and applied aspects of thermal processing, concluding with speculations on future trends and directions.
Automated Stream Analysis for Process Control, Volume 1 provides information pertinent to stream analyzers and its elements, including the system, construction, control, and operation. This book examines the results of the analysis, which must be used properly by the computer in order to regulate the process controls so that the process stream will obtain its ultimate goal. Organized into 12 chapters, this volume starts with an overview of the uses of liquid flow-injection analytical devices in process control applications within the chemical production plant. This text then examines the initial two techniques, namely, ion chromatography and ion exclusion chromatography that are used to analyze over 90 varieties of ions down to part-per-billion in aqueous streams in laboratory applications in academic, government, and industrial laboratories. Other chapters consider monitoring of gas streams generated from process development units. Chemists, chemical engineers, analytical chemists, as well as laboratory and plant managers will find this book extremely useful.
Emphasizing the importance of understanding and reducing process variation to achieve quality manufacturing performance, this work establishes how statistical process control (SPC) provides powerful tools for measuring and regulating manufacturing processes. It presents information derived from time-tested applications of SPC techniques at on-site process situations in manufacturing. It is designed to assist manufacturing organizations in explaining and implementing successful SPC programmes.
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