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Composite Fabrication Handbook #3 continues this practical, hands-on series on composites with helpful how-to projects that cover a variety of topics geared toward assisting home-builders in completing their composite projects. Handbook #3 starts off where Handbook #2 ended, expanding on mold-making techniques including special methods for creating molds and composite copies of existing parts, fabricating molds from clay models, and making advanced mold systems using computer modeling software. Several alternative methods of fabricating one-off parts are presented in this book, including molding over frameworks and human forms, as well as using stock composites to build simple structures. Hands-on projects include an automotive body panel, (formed by using an existing panel to make the mold), a camper shell, and a hollow-body guitar. Composite repairs are also covered in this book, along with a primer on computer-aided analysis of composites structures and an inside look at how professional fabricators build high tech composite parts for aerospace, racing and the sports industries. Composite Materials handbook #3 demonstrates advanced mold making techniques, including the use of routers and CNC machines in the making of molds. The use of silicone-compression molds, to form complex shapes, is also included. This is the book for anyone who’s ready to advance beyond the methods and projects presented in Handbooks #1 and #2. Like those two books, this one documents a variety of projects that can be duplicated in your shop or garage. Take your composite fabrication skills to the next level with Composite Materials Handbook #3.
This book is a hands-on, practical guide to enhancing the quality and performance of your composite projects. Learn what it takes to truly optimize a composite lamination for high-performance use.
From explanations of what a composite is, to demonstrations on how to actually utilize them in various projects, this book provides a simple, concise perspective on molding and finishing techniques to empower even the most apprehensive beginner.
Describes advances, key information, case studies, and examples that can broaden your knowledge of composites materials and manufacturing methods. This text deals with composites manufacturing methods, providing tips for getting the best results that weigh the required material properties against cost and production efficiency. An Instructor's Guide is also available.
Detailed photos lead the reader through a detailed how-to sequence. From making the mold, to cutting the fabric, and finishing the part. Projects include everything from fabricating speaker enclosures to hood scoops and cell-phone cases.
New edition updated with additional exercises and two new chapters. Design and Analysis of Composite Structures: With Applications to Aerospace Structures, 2nd Edition builds on the first edition and includes two new chapters on composite fittings and the design of a composite panel, as well additional exercises. The book enables graduate students and engineers to generate meaningful and robust designs of complex composite structures. A compilation of analysis and design methods for structural components made of advanced composites, it begins with simple parts such as skins and stiffeners and progresses through to applications such as entire components of fuselages and wings. It provides a link between theory and day-to-day design practice, using theory to derive solutions that are applicable to specific structures and structural details used in industry. Starting with the basic mathematical derivation followed by simplifications used in real-world design,Design and Analysis of Composite Structures: With Applications to Aerospace Structures, 2nd Edition presents the level of accuracy and range of applicability of each method along with design guidelines derived from experience combined with analysis. The author solves in detail examples taken from actual applications to show how the concepts can be applied, solving the same design problem with different methods based on different drivers (e.g. cost or weight) to show how the final configuration changes as the requirements and approach change. Each chapter is followed by exercises that represent specific design problems often encountered in the aerospace industry but which are also applicable in the in the automotive, marine, and construction industries. Updated to include additional exercises, that represent real design problems encountered in the aerospace industry, but which are also applicable in the in the automotive, marine, and construction industries. Includes two new chapters. One on composite fittings and another on application and the design of a composite panel. Provides a toolkit of analysis and design methods that enable engineers and graduate students to generate meaningful and robust designs of complex composite structures. Provides solutions that can be used in optimization schemes without having to run finite element models at each iteration; thus speeding up the design process and allowing the examination of many more alternatives than traditional approaches. Supported by a complete set of lecture slides and solutions to the exercises hosted on a companion website for instructors. An invaluable resource for Engineers and graduate students in aerospace engineering as well as Graduate students and engineers in mechanical, civil and marine engineering.

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